After an order is issued, materials are purchased and pre-assembly tasks are organized, mostly handled by two welfare institutions in Hameln and Holzminden, which support people with disabilities.

With a focus on optimizing production time and costs, we’ve integrated the Komax Zeta 633 system for in-house cable manufacturing. This advanced machine handles labeling, cutting, stripping, and pressing sleeves—all precisely tailored to specifications and executed simultaneously on both cable ends.

Next, we prepare the mounting plates using a triaxial milling and drilling center from Steinhauer. Guided by EPLAN, the system automatically creates precise slots and recesses in steel plates, cabinet doors, or walls. With the plates ready, we move on to commissioning the components for the order.

With the assistance of DAKoTA, a software to equip mounting plates with cable channels, profile rails, mounting rails and other components, production is nearly paperless. 

In the next phase, Moonshiner will project layout diagrams onto the mounting plate, speeding up the process by accurately displaying part positions and codes without needing paper plans.

After positioning all components, wires are connected to the mounting plate before placing the workpiece in the control cabinet. Parts are then attached to the cabinet doors and inlay, and remaining components, including fastening screws, are installed with a specified torque setting.

In the final stage, the control cabinet is subjected to comprehensive and rigorous testing. Each verifiable connection is meticulously examined to ensure accuracy before conducting the final test at the specified design voltage. Key resources for this process include the circuit diagram, terminal scheme, checklist, and defect collection card. It is crucial that the measured values align perfectly, and photographic documentation of the cabinet is maintained.